Looking for a complete aluminum round tube sizes chart? (This simple guide has everything you need)

Understanding Aluminum Round Tube Sizing

Aluminum round tubes are extruded or drawn hollow cylindrical products widely used across various industries due to their lightweight, corrosion resistance, and good strength-to-weight ratio. Common applications include structural components, fluid transfer, frames, and architectural elements. Sizing is critical for ensuring proper fit and performance.

Key Sizing Parameters

Aluminum round tube sizes are primarily defined by three key dimensions:

  • Outer Diameter (OD): This is the measurement across the exterior of the tube from one side to the other, passing through the center.
  • Wall Thickness (WT): This is the thickness of the material forming the tube wall. It is the difference between the outer diameter and the inner diameter (ID), divided by two (WT = (OD – ID) / 2).
  • Length: Tubes are available in standard stock lengths (e.g., 6 meters, 12 feet, 20 feet) or can be cut to custom lengths as required.

Dimensions are typically specified in either inches (imperial system) or millimeters (metric system). Consistency in units is crucial when specifying or ordering.

Common Aluminum Alloys and Their Impact on Sizing

The specific aluminum alloy also plays a role, as different alloys offer varying properties and may have different typical size availabilities. Common alloys for round tubes include:

  • 6061 Alloy: A versatile and popular choice, known for its good mechanical properties, weldability, and corrosion resistance. Often heat-treated to T6 temper for increased strength. For example, alloys like 6061-T6 are widely available in numerous standard sizes from stockists like Shanxi Luokaiwei Steel Company.
  • 6063 Alloy: Often referred to as an architectural alloy, it offers excellent extrudability, a good surface finish, and high corrosion resistance. Commonly used for window frames, door frames, and decorative applications.
  • 3003 Alloy: A general-purpose alloy with moderate strength and very good workability and corrosion resistance.

The choice of alloy can influence the range of available wall thicknesses and outer diameters due to manufacturing processes and typical end-use applications.

Navigating an Aluminum Round Tube Size Chart

An aluminum round tube size chart typically lists standard available combinations of Outer Diameter (OD) and Wall Thickness (WT) for specific alloys and tempers. These charts may also include:

  • Inner Diameter (ID)
  • Weight per unit length (e.g., lbs/ft or kg/m)
  • Standard stock lengths
  • Applicable manufacturing specifications (e.g., ASTM standards)

Reputable suppliers, such as Shanxi Luokaiwei Steel Company, often provide detailed charts for their stocked items, making it easier to select appropriate dimensions. It is important to consult these charts as a primary reference. A simplified representation of chart data might look like this for a specific alloy (e.g., 6061-T6):

  • OD: 0.500″ (12.70mm) WT: 0.065″ (1.65mm)
  • OD: 1.000″ (25.40mm) WT: 0.083″ (2.11mm)
  • OD: 1.500″ (38.10mm) WT: 0.120″ (3.05mm)
  • OD: 2.000″ (50.80mm) WT: 0.125″ (3.18mm)

This is illustrative; actual charts are far more extensive and cover a wider range of dimensions.

Standard vs. Custom Sizes and Specifications

While an extensive range of standard sizes caters to most needs, custom dimensions (OD, WT, or length) may be required for specific projects. In such cases, consulting directly with manufacturers or specialized distributors like Shanxi Luokaiwei Steel Company is recommended to explore custom production or sourcing options, which may involve minimum order quantities.

Beyond basic dimensions, it is also essential to specify the required alloy, temper (e.g., T4, T5, T6), and any applicable surface finish or secondary processing. Always verify the manufacturing tolerances and exact specifications with your supplier; for example, if sourcing from Shanxi Luokaiwei Steel Company, ensure their product data sheets meet your project requirements for a successful application.

Statement: This article was published after being reviewed by Luokaiwei technical expert Jason.

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Jason

Global Solutions Director | LuoKaiWei

Jason is a seasoned expert in ductile iron technology, specializing in the development, application, and global promotion of ductile iron pipe systems. Born on August 13, 1981, he earned his Bachelor of Science in Materials Science and Engineering with a minor in Mechanical Engineering from the University of Nevada, Reno.

Since joining Luokaiwei in 2015, a leading manufacturer of ductile iron pipes and fittings, Jason has played a pivotal role in advancing the company’s product line and expanding its global reach. His responsibilities encompass research and development, technical sales, and providing expert consultation on the selection and installation of ductile iron pipelines. Leveraging his deep understanding of materials science, Jason offers tailored solutions to clients worldwide, ensuring optimal performance and longevity of infrastructure projects.

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